Manufacturer opts for BETE FlexFlow and HydroPulse
Why BETE FlexFlow with HydroPulse Spray Nozzle?
The old spray system that was used caused problems by frequently clogging, requiring extensive maintenance, and creating inconsistencies in applying sesame seeds to the crackers. This led to higher costs. In collaboration with the customer, the best solution for spraying sesame seeds onto their special gourmet crackers and other flatbreads was sought.
The FlexFlow has three different variants that can control 10, 16, or 20 spray nozzles. This proved to be highly successful, as in the factory, the crackers on the production line are arranged in rows of 5 to 9 wide, which is no problem for the FlexFlow.
Benefits of BETE FlexFlow
- Precision spray directly on target
- Less waste and minimal overspray ensure a clean, safe environment
- Uniform and consistent spray distribution on crackers improves product quality
- Interchangeable spray tips offer a wide range of spray patterns to meet process requirements
- Flow control with pulse width modulation (PWM) ensures constant pressure and spray performance
Results of BETE FlexFlow
Thanks to the FlexFlow, the seeds firmly adhere to the crackers. There is also a clear reduction in overspray and, consequently, wasted seeds. Spraybest is proud to say that this results in the following cost savings:
- 15% savings in sesame seeds
- Increased production time with improved cracker quality
- 12 hours of downtime per month (compared to last year)
- Significant time savings in cleaning: one hour per day for cleaning instead of two hours
